Technical data feed hopper with hydraulic moving floor and bag opener
for recyclables from yellow bags and residual waste:
Manufacturer
BRT HARTNER GmbH
Type HP5-3035
Year of construction
2015
Hopper volume 30 m³
Drive line 17.5 kW
Dimensions
in current state 13,200 x 3,050 x 4,350 mm (l x w x
h)
Condition of the machine:
The feed hopper with bag
opener was used at a large recycling plant, where recyclable materials
from yellow bags or commercial waste were tipped into the hopper using
wheel loaders, the bags were opened using the bag opener, and the
recyclable materials were transported to a sorting plant or the
commercial waste was transported in measured quantities for further
processing. The system functioned flawlessly until it was dismantled
and replaced with a larger system with higher throughput capacity. The
machine was dismantled into individual parts in our workshop,
partially overhauled, reassembled, and tested during
operation.
The following overhaul work was carried out and
the following spare parts were replaced:
Dismantling of the feed
hopper and bag opener into individual parts. Cleaning, partial
sandblasting, priming and painting of the steel parts.
Various
wear and cover plates were newly manufactured and
installed.
Cutting off the worn ends (approx. 40cm) of the push
floor pipes. Welding on the new pipes and smoothing the push floor
pipes.
Replacement of all plastic sliding plates for the hydraulic
push floor.
Removal of the hydraulic unit from the push floor,
emptying of the hydraulic oil tank, replacement of the oil filters,
refilling with new hydraulic oil.
Replacement of the three
hydraulic blocks, all valves, the oil sight glass and all hydraulic
hoses from the hydraulic unit.
The seal kit and hydraulic hoses
were replaced on all three hydraulic cylinders of the push
floor.
All six limit switches (proximity sensors) on the push
floor were replaced.
The conveyor chains on the left and right of
the scraper conveyor were replaced.
Seven carrier bars on the
scraper conveyor were replaced.
The drive motor for the ripper
blades was replaced.
All nine pneumatic cylinders for the pressure
pipes were replaced. All pneumatic lines and connections were
replaced.
All of the plastic sliding plates for the hydraulic
operation of the bag opener were replaced. The bag opener can be moved
vertically so that the system can also be used for commercial waste or
residual waste without the bag opener.
The side impact protection
plates on both sides were replaced.
Various wear parts of the bag
opener have been replaced.
The entire system has been rewired and
reconnected.
The system control in the control cabinet has been
retrofitted by the manufacturer BRT Hartner to a self-sufficient
individual control system and the standard programme has been reloaded
into the control system.
The system has been commissioned and
tested by the manufacturer BRT Hartner, see the function video.
Comments:
The documentation (Manual, CE-declaration,
electr./hydr.-drawings), are available. Inspections are possible
after agreement. We will not assume liability for the given technical
data and possible errors.